Effective filtration systems are essential for the cement industry, especially when it comes to filtering chemicals, process byproducts, and cement dust. Some filtration systems are designed and implemented in newly built facilities, while others are added to existing plants. JPG is a general contractor who was tasked with developing a comprehensive cement dust filtration system for their client, complete with schematics, scripts, and everything else needed to take the design from the drawing board to the plant.
To stay ahead of continuously evolving standards, JPG’s client was looking to decrease the PPM (parts per million) dust emissions of five cement production stages to levels significantly below the allowable limits. Implementing a cutting-edge solution would not only help them stay in compliance but also provide greater protection for their people and equipment, and for the environment surrounding the plant. In addition, it would demonstrate their commitment to more environmentally friendly operations. JPG required an engineering service provider to assist in designing the new equipment and processes.
JPG chose DIS/CREADIS to assist in designing a solution that involved a comprehensive cement dust filtration system that they could implement for their client. The filtering solution is tightly integrated with all the plant’s existing technology, including its power supply and automated processes. From advanced filters, conveying systems, and sensors to new control and electrical systems, DIS/CREADIS' solution covered every aspect of the cement production process.
The implemented solution included:
Today, the system designed by DIS/CREADIS and implemented by JPG is delivering emissions compliance that does not only meets current requirements but exceeds them. The goal was a 70% reduction in emissions, but the result was close to an 80% reduction. As a result, the plant is positioned to be within the guidelines for cement dust filtration and chemical emissions for years to come. The company will be able to avoid noncompliance fees and several system upgrades and the associated costs. With this solution, the plant has significantly mitigated pollution and dust.
DIS/CREADIS has extensive experience in a wide range of disciplines related to manufacturing emissions filtering, bulk material management, and alternative fuels. This expertise includes:
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